The installation kit based on the KATRON-SKZ controller for cathodic protection rectifiers (CPR) and connecting of them to the STEL-K or similar telemechanics system of cathodic protection.
The installation of this kit will allow you to restore the cathodic protection rectifier performance and turn it into a modern device with a wide range of functionality.
The kit is designed to equip of the cathodic protection rectifiers (CPR) of various types by a controller of the KATRON-SKZ series, which serves as a control and monitoring unit of the CPR operating modes. Equipping the CPR with this kit allows you to integrate this one into the telemechanics system of the automated control system for cathodic protection "STEL-K" or into any another that supports the ModBus RTU protocol. The kit allows you control and monitoring the modes of the CPR in both “local” and remote (via GSM-communication channels) modes. In connection with the fact that the controller KATRON-SKZ completely replaces the standard control electronics, the installation of this kit allows you to use old block as a backup circuit.
Regulatory compliance
EAEU Declaration of the compliance with the requirements of the technical regulations of the Customs Union "On the safety of low-voltage equipment" (TR CU 004/2011) "Electromagnetic compatibility of technical equipment" (TR CU 020/2011) Certificate of VCS "Gazcert"
Versatility
Thanks to a well-thought-out and expandable architecture, the KATRON-SKZ controller can be installed on virtually any SKZ, both modern and previously manufactured, with the implementation of a full range of functional capabilities, and the presence of all necessary electrical harnesses and installation elements in the kit simplifies the installation and connection process as much as possible.
Basic functionality (as part of the cathodic protection rectifier)
Measured and transmitted by the controller through the telemechanics system channels next values and signals from the CP rectifier:
- Output voltage DC - 0...99,99 V - Output current DC - 0...99,99 A - Protective potential voltage (reference electrode (CuSO4) is neded) - 0,001...4,999 V - Time counter of full work - 0...999999,9 h - Time counter of protection - 0...999999,9 h - Electricity meter readings and the Main voltage AC (when connecting an appropriate type of electricity meter) - Alarm transmission to the telemechanics system terminal and signal duplication via SMS to the staff’s mobile phone (up to 4 phone numbers are possible) - Transmitting the archive of the CP rectifier electronic journal of work (the controller save the journal of the 2 month period with 1 hour step for basic values) - Anode-pipe circuit resistance value - Controller backup power source battery voltage value
Control commands installed in local (by using controller's keyboard) and remote modes via telemetry system channels as part of the CP rectifier:
- control of the output voltage/current of the CP rectifier - automatic stabilization of the CP rectifier output current set value; - automatic stabilization of the protective potential set value on the protected structure.
-Do you have cathodic protection rectifiers that have not yet exhausted their service life, but are obsolete? - Has the standard electronics of the cathodic protection rectifier failed or requires major repairs? - Do you need to implement telemetry functions for the ability to remotely monitor/control the operating modes of the cathodic protection rectifier?
One answer to all questions! Installing this kit will allow you to restore the functionality of the equipment and turn it into a modern device with a wide range of capabilities and the implementation of telemechanics functions!
Configuration options
Base package: — KATRON-SKZ controller with an installed GSM/GPRS modem module; — Self-healed Barrier KATRON-SKZ module; — Backup power supply battery; — Self-healed Barrier KATRON-SKZ module; — Outside GSM/GPRS antenna (Lcable=3m; — Power supply transformer; — Measuring shunt (75 mV, 100 A); — Main harness for connecting the controller to the measuring and the control circuits of the CP rectifier; — The "Mercury-200.02" electricity meter with connecting harness to the "KATRON-SKZ" controller ; — A cabinet door sensor (button) of the CP rectifier with connecting harness to the "KATRON-SKZ" controller ;
«RS» package: — As the Base package, but the serial port interface module is installed instead of the GSM/GPRS modem module (the GSM/GPRS antenna is excluded from the delivery set).
Also, various options for combining configurations and assembling individual kits, including additional expansion modules, are possible.